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Kunshan Yuanhan Electronic Equipment Co., Ltd.
Kunshan Yuanhan Electronic Equipment Co., Ltd.
Our EV charging gun wire harness double head processing machine is designed to streamline and enhance the production process for electric vehicle charging equipment. This advanced machine is equipped with a range of features to ensure precise and efficient processing of wire harnesses.
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○ The EV charging gun wire harness double head processing machine is capable of wire cutting, laser marking, number tube inserting, number tube heat shrinking, and terminal crimping. This comprehensive set of functions allows for the complete processing of wire harnesses, ensuring high-quality and reliable connections for electric vehicle charging systems.
○ With its dual-head design, this machine offers increased productivity and flexibility, allowing for simultaneous processing of multiple wire harnesses. The wire cutting feature ensures accurate and clean cuts, while the laser marking capability allows for easy identification and traceability of components.
○ The number tube inserting and heat shrinking functions provide a secure and durable method for labeling and protecting wires, while the terminal crimping feature ensures strong and reliable connections. This machine is designed to meet the demanding requirements of the electric vehicle industry, providing a reliable and efficient solution for processing wire harnesses for EV charging equipment.
| Model | YH-CDQ01 |
| Equipment size | length ≤6000mm/width 1500mm (excluding heat shrink tube feeding part and operation screen)/height 2000mm |
| Air source | 0.5-0.7Mpa digital pressure monitoring, if the pressure exceeds or falls below the set value, the equipment alarms and stops |
| Power supply | single-phase AC380V 50/60Hz 75A |
| Wire specifications |
1. wire outer diameter: 12-20mm, 4-6mm², single core wire sequence 3+1, 3+2 2. Cable material has been circled, diameter 240-280mm, cable length of gun head reserved 600mm, gun tail cable length reserved 600mm or more as recommended value 3. Cable material stripped length: gun head: 120mm-150mm, gun tail: 120-200mm 4. Gun tail L/N/PE length without terminal (finished state): ≥70mm 5. Gun head L/N/PE length without terminal (finished state): ≥110mm |
| Stripping range | 8-20mm |
| Crimping/welding materials | core material is bare copper/pure aluminum |
| Online function | MES system can identify and collect processing data such as single welding output power, welding stroke, welding time, etc. (connecting to MES requires customized docking system in advance) |
| Number tube length | 5mm-20mm |
| Stripping length | 1-28 mm; stripping accuracy: tolerance ±0.5mm |
| Crimping force | 2T/4T (depending on the wire harness diameter and terminal selection) |
| Crimping stroke | 30mm |
| Applicable molds | OTP mold, hexagonal mold |
| Crimping |
wire and terminal crimping the terminal is fed by a vibration plate meet the requirements of ≤16P wire harness crimping |
| Detection device | Clamp line sequence detection, air pressure detection, wire detection, crimp terminal detection, pressure monitoring (optional) |
| Control mode | 22-inch display, computer control |
| Terminal cross section | 68-75% |
| Production cycle |
≤50S/pcs (3+1) |
| Terminal material | Gun head terminal is vibrating plate loading, gun tail terminal is chain loading, compatible with vibrating plate/blister plate material (customization required) |
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