Fully Automatic Single-head Crimping and Housing Inserting MachineFully Automatic Single-head Crimping and Housing Inserting Machine

The fully automatic single-head crimping and housing inserting machine is a high-efficiency, high-precision automatic equipment specially designed for wire processing in the electronic and electrical industries. It integrates wire cutting, stripping, crimping and housing inserting into one seamless operation, greatly reducing manual intervention, improving production efficiency, and ensuring stable product quality.

Model:
  • YH-CJKCX01
Brand:
  • Yuanhan
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Features
Specifications

○ Equipped with an advanced automatic control system, the machine can realize automatic wire feeding, stripping, crimping, and housing inserting in one cycle, without manual operation in the whole process. The single-head crimping design focuses on precision, ensuring uniform crimping force, firm wire connection, and effectively avoiding problems such as loose crimping and poor contact. The housing inserting mechanism is accurately positioned, which can match various standard connectors, realizing fast and accurate insertion of crimped terminals into the housing.
○ This machine is widely applicable to the processing of wires in household appliances, automotive electronics, communication equipment, and other fields. It supports different specifications of wires and connectors, with strong adaptability and easy parameter adjustment. The humanized operation interface is simple and easy to learn, which can reduce the training cost of operators; the stable mechanical structure and high-quality components ensure long-term continuous operation, reducing equipment failure rate and maintenance cost.
○ Compared with traditional manual or semi-automatic equipment, this fully automatic machine not only improves production efficiency by 30% or more but also effectively ensures the consistency of product quality, helping enterprises reduce labor costs, shorten production cycles, and enhance market competitiveness. It is an essential core equipment for modern wire processing enterprises pursuing high efficiency, high quality, and automation.

Model

YH-CJKCX01

Applicable Wire

0.5–6 mm²

Function

Wire cutting, insulation stripping, both ends terminal crimping & 1 end connector housing inserting;
Wire length can be unequal;
Optional: 90° flip plastic housing inserting, staggered positions housing inserting, jump pin plastic housing inserting;
Double-layer plastic housing shells insertion supported

Capacity

900–1100 holes/hour (depends on wire size and product complexity)

Cutting Length

Within 1.5 m (customizable per requirement)

Stripping Length

Front end: 1.0–6.0 mm (half stripping: 2.0–6.0 mm)Rear end: 1.0–8.0 mm (half stripping: 2.0–8.0 mm)

Applicable Applicator

Backside feed or horizontal feed applicator

Crimping Machine

4.0T servo crimping machine

Control Mode

10-inch touch screen, intelligent PLC control

Detection Device

Standard: Wire absence detection, terminal absence detection
Optional: Crimping force detection (CFM), terminal size detection (visual CCD), plastic housing pullback detection

Power Supply

Single phase: AC 210V–230V, 50/60Hz, 10A

Compressed Air

0.6–0.8 MPa (clean and dry air source required)

Packing Dimensions

Machine: 242 × 131 × 233 cm
Prefeeder: 176 × 78 × 160 cm

Weight

Machine: approx. 1000 kg
Prefeeder: approx. 220 kg

 

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