Multi-Core Wire Crimping & Housing Insertion MachineMulti-Core Wire Crimping & Housing Insertion Machine

This high-efficiency automatic machine is engineered for precision processing of multi-core sheathed wires, integrating all core operations—cutting, stripping, terminal crimping, and housing insertion—into one continuous workflow. It is ideal for high-volume production of wire harnesses in automotive, consumer electronics, and industrial applications.

Model:
  • YH-HTCJK25
Brand:
  • Yuanhan
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Features
Specifications

○ Equipped with servo motor-driven crimping mechanisms paired with reducers, it solves the challenge of crimping multi-core sheathed wires, achieving stable high-speed production up to 900 units/hour.
○ Built-in CCD vision and pressure monitoring systems automatically sort good and defective products, ejecting defects at dedicated stations to ensure consistent quality and reduce rework.
○ Uses a jig-based material handling system for precise positioning and parallel processing at all stations. Supports multi-person simultaneous wire loading, fully utilizing the machine’s maximum production capacity.
○ Robust engineering and low overall defect rate (≤2%) ensure long-term stable operation, minimizing downtime and maintenance costs.

Model YH-HTCJK25

Core Functions

Automatic heating straightening, cutting, stripping, terminal crimping, housing insertion

Min. Strand Length

≥ 20 mm

Wire Gauge Range

AWG#20–#32

Core Wire Count

2–15 PIN

Crimp Pitch

0.8–8.0 mm

Power Supply

AC220V, 50/60Hz, 5.5KW

Machine Weight

1200 KG

Dimensions

L2630 × W1200 × H1980 mm

Inspection Systems

Jig/terminal presence check, CCD color sequence & stripping inspection, crimp pressure monitoring, CCD terminal appearance & housing insertion verification, air pressure detection

Production Capacity

600–800 units/hour (up to 900 units/hour max; subject to manual wire loading speed)

Defect Rate

≤ 2% (overall)

 

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