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Kunshan Yuanhan Electronic Equipment Co., Ltd.
This fully automatic integrated equipment integrates wire feeding, cutting, stripping, twisting, number tube printing, inserting, terminal crimping and collection in one operation.
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○ This fully automatic integrated equipment integrates wire feeding, cutting, stripping, twisting, number tube printing, inserting, terminal crimping and collection in one operation.
○ Fully automatic integrated machine with multiple functional modules: marking tube printing, wire feeding, cutting, stripping, twisting, terminal crimping, casing and collection.
○ Supports both 20mm and 30mm standard marking tubes; other lengths can be customized.
○ High compatibility with 1.0–2.5mm² BVR wires; other wire sizes available on request.
○ PC control with Windows 10 system, supporting direct data input or Excel import.
○ High efficiency up to 400 pcs/h, stable and reliable for mass production.
○ Dual-head mixed crimping for UT/OT/IT and tubular terminals.
○ Complete fault detection and alarm functions for safe and stable operation.
○Automatic bulk terminal feeding and positioning, reducing manual operation.
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Model |
YH-SDCHM2030 |
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Modules |
Number tube printing module, wire tying & pay-off module, wire cutting & stripping module, casing module, front-end wire flattening module, wire collecting device, Excel report data sorting & saving module, wire twisting & terminal crimping module, bulk terminal feeding module, automatic terminal pick-up & positioning module |
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Standard Tube Length |
20mm or 30mm (other lengths require customization) |
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Printable Characters per Tube Length |
20mm tube: 7 characters (Font No.4), 11 characters (Font No.3)• 30mm tube: 10 characters (Font No.4), 19 characters (Font No.3) |
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Operating System |
Windows 10, Excel compatible |
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Control Mode |
All-in-one PC with PC software control |
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Data Input Method |
Direct input via PC software or Excel import |
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Communication Interface |
USB and RS232 serial port |
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Casing Option |
With or without casing |
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Number Tube Character Direction |
Free selection of character direction for front/end number tubes |
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Applicable Wire Types |
Standard BVR insulated wires: 1.0, 1.5, 2.5 mm² (plastic insulation diameter ±0.1mm)• Wires below 0.75mm² or above 6.0mm² require customization |
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Stripping & Flattening |
Stripping length and half-stripping size adjustable via software; front-end wire can be optionally flattened/bent |
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Max Wire Length per Bundle |
1mm²(500m); 1.5mm²(300m); 2.5mm²(200m); 4mm²(100m) Longer lengths require customization |
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Wire Cutting Length Range |
250mm – 20000mm |
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Production Efficiency |
400 pcs/h (based on 800mm wire length, same front/end code, front tube terminal, end U-terminal) |
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Basic Fault Detection |
Automatic real-time detection for wire shortage, number tube shortage, ribbon shortage, terminal shortage, and low air pressure; device stops and alerts |
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Advanced Fault Detection |
Detection for failed number tube pick-up, casing jamming, wire channel blockage, and wire feeding module jamming; device stops and displays fault details |
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Emergency Stop |
Manual emergency stop and software stop functions available |
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Finished Product Collection |
Finished cased wires collected in a slot for easy transfer and identification |
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Cooling Method |
Forced air cooling |
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Power Supply |
220VAC/50Hz, 2200W |
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Terminal Crimping |
PC-controlled servo motor-driven crimping pliers |
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Terminal Feeding |
Automatic bulk terminal feeding (4 sets of UT/OT, 4 sets of tubular terminals); mechanical fingers pick and position terminals |
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Terminal Compatibility |
Dual-head mixed crimping for UT/IT terminals; 2 stations, 8 terminal sizes per station |
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Crimping Process |
Completed via terminal pick-up, wire pick-up, wire stripping, wire twisting, wire insertion, and lug crimping |
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Standard Casing Molds |
1 set of 20mm mold + 1 set of 30mm mold (for 1.0, 1.5, 2.5 mm² wires) |