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Kunshan Yuanhan Electronic Equipment Co., Ltd.
Kunshan Yuanhan Electronic Equipment Co., Ltd.
The ultrasonic metal wire welding machine is a high-precision, energy-efficient professional equipment designed for solid-state molecular bonding of metal wires, mainly applicable to non-ferrous metals such as copper, aluminum, nickel, silver, and their alloys. It adopts advanced ultrasonic vibration technology to achieve high-quality welding without melting the base metal or using solders, fluxes, or protective gases, making it an environmentally friendly and cost-effective core equipment in modern manufacturing industries.
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I. Ergonomics and System Configuration
○ Equipped with an ergonomic workbench, compatible with the WIN10 operating system, providing a comfortable and compatible operating environment.
○ The equipment integrates a dual electrical and pneumatic control system for precise hardware parameter configuration.
II. Intelligent Welding and Operation Management
○ Supports manual/automatic dual welding modes to meet diverse process operation needs.
○ Equipped with a hierarchical password user management system to ensure secure control of equipment operation permissions.
○ Full storage of welding parameters with one-click retrieval significantly improves process switching efficiency.
○ Preset welding recipes can be automatically verified, and the system intelligently retrieves the corresponding welding parameters based on the recipe.
○ Features sequential welding functionality to adapt to the streamlined operation requirements of complex processes.
○ Equipped with synchronous automatic frequency tracking technology to ensure the stability and accuracy of equipment operation throughout the entire process.
○ Self-checking and automatic protection mechanisms at startup mitigate the risk of misoperation and equipment damage from the source.
III. Process Assurance and Error Prevention Mechanisms
○ Built-in anti-dry welding function effectively avoids invalid welding processes.
○ Equipped with a safety guard design, effectively mitigating operational risks and comprehensively ensuring operational safety.
○ Integrates pre-welding wire breakage detection, post-welding height and width monitoring, and height detection modules, constructing a full-process process verification system with a robust error correction mechanism.
○ The welding head quadruple unit supports individual counting management, enabling precise control over the lifespan of vulnerable parts.
IV. Data-Driven and Intelligent Management
○ Real-time monitoring and traceable recording of welding data provide data support for product lifecycle traceability.
○ Compatible with QR code and barcode scanning and recognition, enabling rapid matching of material and process information.
○ Supports MES system parameter access, seamlessly integrating with the enterprise's intelligent manufacturing management system.
| Model | YH-X30C | YH-X40C | YH-X65C |
| Power | 3000W | 4000W | 6500W |
| Welding Area | 0.35-16mm² | 0.5-25mm² | 1-35mm² |
| Working Air Pressure | 0.1-0.6Mpa | 0.1-0.6Mpa | 0.1-0.6Mpa |
| Working Frequency | 20KHz | 20KHz | 20KHz |
| Working Voltage | 220V | 220V | 380V |
| Welding Mode | Energy/Time | Energy/Time | Energy/Time |
| Actuation Control | Pneumatic | Pneumatic | Pneumatic |
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